Aircraft Fuel Monitor
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evaluation report - Vic Leggott
Principle of operation
This system does not use any kind of sender unit in the fuel tank itself.
Instead, a small flow sensor is employed. As fuel flows through this
device a turbine rotates and generates electrical pulses. Use is made of
the fact that the sensor will generate a known number of pulses when a
certain volume of fuel passes through it.
The total number of pulses produced by the unit can be counted, and then
converted back to a volume in litres, US gallons or Imperial gallons.
Hence if the initial amount of fuel in the tank is known, it is a simple
matter for the flow meter to monitor the pulses and thus compute the
amount of fuel remaining. There is a simple facility to calibrate the
sensor to make it extremely accurate.
Knowing the amount of fuel remaining in the tank (and also the rate at
which it is flowing out) allows the flow meter to compute the "time to
empty". This is the maximum time, based on the amount of fuel which the
flow meter thinks is in the tank and the present flow rate, until you run
out of fuel.
The fuel quantity in the tank is set on the ground simply using two push
buttons, which can be mounted remotely from the display. No more button
pressing is required until the next fill up.
An optional ultrabright led (supplied) will illuminate when fuel remaining
falls below 1 hour endurance.
A bonus is that the unit will record the total amount of fuel which has
passed through the sensor (up to a limit of about 42,000 litres), the time
for which the unit has been on since the last switch-on, and also the
total "on" time - effectively a Hobbs meter.
A further advantage of this system is the ability to make use of
information from a GPS. Most GPS units can be configured to output a data
signal, and this signal contains several pieces of information. For
example the current date, position, magnetic variation and course over the
ground are transmitted. Also available is the ground speed. The Flow Meter
uses this ground speed information and can easily convert a 'time to
empty' into 'distance to empty'. Additionally the fuel consumption in
nautical miles per litre or gallon can be shown, thus allowing the pilot
to select the most economical cruising speed. The option to connect a GPS
to the unit is a benefit which has previously only been available on
systems costing £500 or more.
The display is supplied separately from the control box although connected
to it by a grey ribbon cable. The reason for this is that it will then
take up the absolute minimum amount of panel space. The use of a backlit
liquid crystal display allows easy viewing in both bright and overcast
conditions.
Please note that the LCD display is unenclosed (as per the photos) as most
builders will wish to build the display into the instrument panel. |
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Kit of parts (click to enlarge)
Front Panel cutout for LCD Display
(click to enlarge)
Display showing tank quantity, quantity used,
litres
per hr. consumption and time remaining to empty.
Display with GPS data connection provides a
reading showing nautical miles per litre and distance to empty.
LCD Display
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